Manual for the estimation of regional waste heat potential

Here you can find out how waste heat potential in a region can be estimated in an easy manner.

The only data required for the estimation are the official energy statistics for industry sectors of the region of interest and specified conversion factors.

Conversion factors are derived from a number of leading studies focusing on waste heat potential estimation, and are summarised in the Waste Heat Conversion Factors by Industry Sector table below.

The categorisation of industry sectors is standardised across all European countries. All countries should have a national and/or regional statistic report on energy consumption by sector that can be used to estimate the waste heat potential in the region.

In order to estimate the potential in a given sector, a specific conversion factor needs to be multiplied with the total energy consumption figure for a specified sector.

The Waste Heat Estimation for Thuringia table is provided below to demonstrate this methodology on a specific case.

Waste Heat Conversion Factors by Industry Sector
  • 15 % waste heat share of the total energy consumption in manufacturing of food products, beverages, tobacco 
  • 20 % waste heat share of the total energy consumption in manufacturing of paper and paper products
  • 8 % waste heat share of the total energy consumption in the temperature range between 60 and 140°C and 4 % in the temperature range lower than 60°C in manufacturing of chemicals and chemical products
  • 3 % waste heat share of the total energy consumption in the temperature range between 60 and 140°C and 1,5 % in the temperature range lower than 60°C in manufacturing of rubber and plastic products 
  • 40 % waste heat share of the total energy consumption in manufacturing of other non-metallic mineral products (glass, brick etc.) 
  • 30 % waste heat share of the total energy consumption in the temperature range between 60 and 140°C and 15 % in the temperature range lower than 60°C in manufacturing of basic metals 
  • 3 % waste heat share of the total energy consumption in the temperature range between 60 and 140°C and 1,5 % in the temperature range lower than 60°C in manufacturing of fabricated metal products
  • 3 % waste heat share of the total energy consumption in the temperature range between 60 and 140°C and 1,5 % in the temperature range lower than 60°C in manufacturing of machinery and equipment 
  • 3 % waste heat share of the total energy consumption in the temperature range between 60 and 140°C and 1,5 % in the temperature range lower than 60°C in manufacturing of motor vehicles and transport equipment

Further waste heat sources are biogas plants and server farms/data centres. For an estimation of the waste heat potential, more detailed research and/or own calculations are needed.


Waste Heat estimation for Thuringia
The following table gives an overview of the estimated waste heat potentials in Thuringia by using the approach of the manual.

Branch of industryEnergy consumption in TJ in 2014WH-share % (60-140°C)SourceWH potential 60-140°C in TJWH potential <60°C in TJTotal WH potential in TJ
Mining and quarrying 154          
Manufacturing of food products, beverages, tobacco 3960 15% (total) Hita et al., 2011     594,0
Manufacturing of textiles, wearing apparel, leather ect. 444          
Manufacturing of wood and of products of wood and cork 2563 3% estimation ThEGA 76,9 38,4 115,3
Manufacturing of paper and paper products 9726 20% (total) Schnitzer, 2012     1945,2
Printing and reproduction of recorded media 530          
Manufacturing of chemicals and chemical products 3781 8% ifeu, 2010 302,5 151,2 453,7
Manufacturing of basic pharmaceutical products 190          
Manufacturing of rubber and plastic products 3739 3% ifeu, 2010 112,2 56,1 168,3
Manufacturing of other non-metallic mineral products 14434 40% (total) estimation ThEGA     5773,6
Manufacturing of basic metals 4904 30% ifeu, 2010 1471,2 735,6 2206,8
Manufacturing of fabricated metal products 3820 3% ifeu, 2010 114,6 57,3 171,9
Manufacturing of computer, electronic and optical products 1119          
Manufacturing of electrical equipment 721          
Manufacturing of machinery and equipment 1439 3% ifeu, 2010 43,2 21,6 64,8
Manufacturing of motor vehicles and transport equipment 3275 3% ifeu, 2011 98,3 49,1 147,4
Manufacturing of furniture 271          
Other manufacturing 294          
Repair and installation of machinery and equipment 237          
Total 55601 11640,94